DMG MORI‘s magazine for customers around the world

AEROSPACE INDUSTRY

DMG MORI – Your expert partner for the Aerospace Industry.

AEROSPACE EXCELLENCE CENTER IN PFRONTEN

  • Perfectly harmonized interaction between machine, tool and machining strategy
  • Branch know-how from technical consulting to delivery of customer-specific total solutions

AEROSPACE EXCELLENCE CENTER AT DECKEL MAHO PFRONTEN

  • Over 20 years of expertise in the Aerospace Industry
  • Comprehensive Technology Solutions all the way up to multi-machine turnkey process development: machine layout, tools, chuck systems, programming
  • Forward-looking and innovative advanced development of processes and machines e.g., Additive Manufacturing
  • Your Contact:
    Michael Kirbach, Leader Aerospace Excellence Center michael.kirbach@dmgmori.com

View the Aerospace video

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Typical Aerospace Components

ø 37.4 × 15.7 in.
Fan Blade
DMC FD duoBLOCK® Series
Material: Titanium 6-4

High precision complete machining using milling and turning on one machine in four setups.

ø 17.7 × 4.7 in.
Blisk
DMU monoBLOCK® Series
Material: Titanium 17

Dynamic 5-axis simultaneous milling of blade profiles with swiveling table and direct drives in the A- and C-axes.

ø 59.1 × 29.5 in.
Manifold
DMU Portal FD Series
Material: Titanium 6-4

5-axis simultaneous machining of manifold for aviation turbine using milling and turning.

ø 11.8 × 11.8 in.
Undercarriage Component
NLX Series
Material: Steel

Heavy-duty chip removal using flat guides with optimum damping characteristics; milling using 73.8 ft. / lbs. BMT® Revolver.

ø 5.1 × 11.4 in.
Undercarriage Cylinder
NTX Series
Material: Steel

5-axis simultaneous machining; parallel machining with lower BMT® Revolver as second tool holder.

23.6 × 19.7 × 1.8 in.
Pylon Rib
DMC duoBLOCK® Series
Material: Titanium 6-4

Complete machining with heavy-duty 737.6 ft. / lbs. powerMASTER® motor spindle and heavy-duty chip removal kit in one setup.

47.2 × 7.9 × 7.9 in.
Aileron Integral Part
DMF 180
Material: Aluminium

Dynamic machining of long, narrow components up to 236.2 in. in length and at speeds of up to 18,000 rpm.

ø 17.7 × 18.5 in.
Rocket Propulsion Engine Nozzle
LASERTEC 3D Series
Material: Stainless Steel (X5CrNiMo 17-12-2)

5-axis complete machining – laser setup and turning on a single machine.

ø 7.1 × 3.1 in.
Turbine Housing
LASERTEC 3D Series
Material: Inconel / Copper

5-axis complete machining – laser setup and milling on a single machine.

ø 15.0 × 16.5 in.
Camera Housing
ULTRASONIC Series
Material: Silicon Nitride

Finishing of sintered semi-finished part in multiple setups.

Heavy-duty chip removal package for the 4th Generation duoBLOCK®

Up to 50% higher chip removal performance of titanium with simultaneous reduction in tool costs and improved surfaces thanks to:

  • Hydraulic clamping in the NC-rotary table
  • Damping shoes in the Y-axis*
  • Software side optimization using ATC heavy-duty chip removal*

    * Available when sold with SIEMENS CNC control

Up to 27.7 in.3 in Ti6AI4V

View the 4th Generation duoBLOCK® video

Perfect for heavy-duty chip removal!
NEW: 5x torqueMASTER with 60% higher torque (1,327.6 ft./lbs.) and 180° swivel range.