DMG MORI‘s magazine for customers around the world


NEW DMG MORI Condition Analyzer – 60 sensors on the machine that monitor status.

Measurement, imaging and analysis of force, vibration, temperature and lubrication.

From BIG DATA to SMART DATA – Collect and analyze machine data with direct feedback to the customer for increased machine productivity.

  • Analysis of one or more machines at multiple locations.



  • NC-program optimization
  • Early detection of machine problems
  • Analysis of causes of damage
  • Data storage for long-term analysis

Sensor Pack i4.0

for improved precision and greater process safety:


  • Advanced Sensor Control – analyzes energy and air consumption, as well as monitors media
  • Temperature Control – misalignment compensation and precision truing
  • Machine Protection Control (MPC) – preventive protection via vibration sensing at the milling spindle
  • Easy Tool Monitor 2.0 – monitors tool breakage and wear

* For all CTX beta and gamma TC machines with compactMASTER® turn / mill spindle.


  • Machine Protection Control (MPC) – preventive protection via vibration sensing at the milling spindle
  • Spindle Growth Sensor (SGS) – sensor for detecting and compensating spindle displacement
  • IKZ Flow Sensor – IKZ flow monitoring to ensure the required level of cooling

** For all monoBLOCK®, duoBLOCK® and portal machines equipped with IKZ 600 / 980 / 2500 | (580.2 / 1,160.3 psi.); Not for use with gear driven spindles.

Customer story

Schaeffler Technologies AG & Co.KG

Equipped with intelligent sensing technology and networked Industry 4.0 ready software.

Dr. Stefan Spindler
Industry Chairman,
Schaeffler AG

˝Together with DMG MORI we will further develop our digitalized production solutions for our own production and for DMG MORI customers. The valuable practice experiences we have gained in our factory in Höchstadt with the digitalized DMC 80 FD duoBLOCK® and the positive resonance from the market form the basis for this approach.˝

Long-Term Deployment of the DMC 80 FD duoBLOCK® in the Schaeffler Technologies plant in Höchstadt at the Aisch.

YRTMA Rotary Table Bearing with an integrated angle measurement system.

RUE 4.0 Linear Roller Bearing with piezoelectric acceleration pickups.

Passion 4.0 Machine Tools: From mechatronic bearing systems and ˝know-how in the roller bearing domain,˝ to digitized solutions in Machine Tool 4.0, you benefit from the new possibilities for digitizing with microservices from Schaeffler, such as automated roller bearing diagnostics and remaining life calculations.

  • Forward-looking service via monitoring of force, vibration, temperature and lubrication.

Schaeffler Technologies AG & Co.KG