DMG MORI‘s magazine for customers around the world

additive manufacturing

LASERTEC 65 3D / 4300 3D – Hybrid machining of challenging 3D-components.

LASERTEC 65 3D

Flexible HSK Interface: LASER + Mill + ULTRASONIC*

from DMG MORI

LASERTEC 4300 3D

LASER + Turn & Mill

from DMG MORI

HIGHLIGHTS LASERTEC 3D

  • Unique technology combination including laser metal deposition, milling / turning and ULTRASONIC* grinding / milling
  • Powder nozzle enables unique material combinations while simultaneously reducing material consumption
  • Automatic laser tool changer**

    * LASERTEC 65 3D only
    ** LT 4300 can stock up to 5 deposition heads

Request
offer

Multi-material deposition:

Steel > Inconel > Tungsten Carbide

Complete machining, including laser deposition, milling and ULTRASONIC grinding in one setup.

Drill Bits
LASERTEC 65 3D

View the LASERTEC 65 3D
video

watch the video

For more information on the LASERTEC 65 3D, visit:

lasertec.dmgmori.com

For more information on the LASERTEC Series, visit:

lasertec.dmgmori.com

Download the LASERTEC 65 3D product brochure at:

download.dmgmori.com

ALL-IN-ONE: THE PROCESS

HYBRID CAD / CAM FOR ADDITIVE AND SUBTRACTIVE NC-PROGRAMMING

Generates NC-paths for laser and milling machining; outputs through post processor; determines the programming sequence.

3D-simulation for collision monitoring with consideration of the built-in laser head.

Combination laser metal deposition and milling on the LASERTEC 65 3D (flexible changing possible).

Finished workpiece at quality control.

CAD / CAM HIGHLIGHTS

  • Fully integrated software solution for additive and subtractive process programming
  • Simulation of additive and subtractive NC paths
  • Preprogrammed setup strategies to speed up programming process
  • Multiple setup strategies can be combined

THE APPLICATIONS

MANUFACTURE OF 3D-COMPONENTS, COATINGS, REPAIRS

Oil & Gas

Drill Bit

Volume Materials:

  • UTP Ferro 44 (X20CrCoMo 15-15-3)
  • UTP Ferro 55 (X35CrMoMn 7-2-1)

Coating Materials:

  • OSandvik M2 (S 6-5-2)

Die & Mold

Injection Mold

Volume Materials:

  • UTP Ferro 44 (X20CrCoMo 15-15-3)
  • UTP Ferro 55 (X35CrMoMn 7-2-1)

Coating Materials:

  • Sandvik M2 (S 6-5-2)

Aerospace

Turbine Housing

Volume Materials:

  • Oerlikon Metco 316 L (X2CrNiMo 17-13-2)
  • Oerlikon Metco INC 718

Coating Materials:

  • Stellite 6

Reactive materials:

  • Titanium (TiAl6V4)

Engineering

Flange / Piping

Volume Materials:

  • Oerlikon Metco 316 L (X2CrNiMo 17-13-2)
  • Oerlikon Metco 316 L + Si
  • Oerlikon Metco INC 718

Coating Materials:

  • Stellite 694
  • Stellite 21

MATERIAL-KNOW-HOW

MATERIAL DATABASE / METALLURGY

 

Additive Manufacturing materials database for users

  • Development of process parameters for surfaces, supports, 3D objects
  • Database evaluated based on qualified components approved for material qualification
  • Development of customer-specific materials at four Additive Manufacturing Technology Centers around the world

NEW: Do studies in your own lab!

Continuously research material properties

  • Powder material research
  • Density measurements, structural analysis
  • Mechanical testing procedures (tension, compression, bending)
  • Measurement: surface finish quality, hardness, corrosion
  • Attainment of material density > 99.8%

YOUR CONTACT

Dr. Greg Hyatt
Sr. Vice President and CTO -
Advanced Solutions Development
ghyatt@dmgmori-usa.com