The DMG MORI magazine for customers and interested readers

CELOS® AND DMG MORI SOFTWARE SOLUTIONS

Experience Industry 4.0 LIVE: CELOS® Experience Centre covering a floor area of more than 2,000 m2, at GILDEMEISTER Drehmaschinen in Bielefeld.

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– Your entry into digitalisation.

“We will show you solutions for digital transformation and the challenges posed to you and us by Industry 4.0. With its APP functionality, CELOS® already revolutionises the paperless interaction between man and machine.”

3 CONFIGURATION LEVELS OF DIGITALISATION

1 Easy connection of a machine to the company network
Direct access to order data from the machine

2 Networking multiple machines via the CELOS® PC Version
Direct transmission of all relevant order data to the respective machine by work preparation, including prioritisation of machine utilisation

3 Linking to an existing ERP system (e.g. SAP) or a web application via CELOS® PC Version
Automatic control of production flow, directly from the existing manufacturing organisation

A

› ORDER

  • Customer-supplied CAD data or workpiece drawings
  • Creation of the order in Job Manager
    • Process planning

ORDER MANAGEMENT

B

› PROCESS PLANNING / WORK PREPARATION

DMG MORI Software Solutions and CELOS® APPs for job preparation and process planning.

CAD-CAM / SIMULATION

  • DMG MORI Process Chain
  • Programmer 3D Turning
  • DMG MORI Virtual Machine

CELOS® PC VERSION

C

› MACHINING

CELOS® APPs for setting up and processing prepared jobs as well as live machine monitoring.

MACHINES

Customer story

OERLIKON BARMAG

“CELOS® linked with the ERP intelligently and consistently.”

Andreas Böttcher (left), Senior Manager Production & Special Tools at Oerlikon Barmag, and specialist Bahtiyar Ayar, are equally impressed by CELOS®.

Oerlikon Textile GmbH & Co. KG in Remscheid with their brand Oerlikon Barmag are part of the Swiss OC Oerlikon Group. The group of companies is, among others, world market leader in the sector of filament spinning systems for industrial threads, fibres and non-woven fabrics. The core competencies of the Remscheid company include the manufacture of safety-related components. The high speed winders for winding fibres at speeds of up to 8,000 m/min are an outstanding example. In total, high-tech manufacturing in Remscheid comprises about 120 machine tools. Among these are some mill-turn and turn-mill machines from DMG MORI. The latest investment, a CTX beta 800 TC with CELOS®, is of special significance.

Within the framework of a future-oriented pilot project, the turn-mill machine is connected to the ERP system in such a way that orders, NC program and pricing data can be transferred via special middleware from the control interface to CELOS®, managed and reported back to the ERP after machining. This pilot project forms part of a holistic group initiative, as explained by Andreas Böttcher, Senior Manager Production & Special Tools. The consistency and transparency of data flow across the entire value-added chain are pivotal, in order to be able to optimise machining cycles and manufacturing processes holistically and sustainably. The third important aspect mentioned by Böttcher is the seamless traceability of components right up to the process documentation. He points to the marking station next to the CTX beta 800 TC, which provides every single part with an OCR code for unique identification.

Oerlikon Barmag
Remscheid, Germany
www.barmag.oerlikontextile.com