The DMG MORI magazine for customers and interested readers

additive manufacturing

LASERTEC 65 3D / 4300 3D – Full hybrid construction for efficient complete machining of challenging 3D components.

LASERTEC 65 3D

Flexible HSK interface LASER + Mill + ULTRASONIC*

by DMG MORI

LASERTEC 4300 3D

LASER + Turn & Mill

by DMG MORI

HIGHLIGHTS LASERTEC 3D

  • Unique technology combination of laser deposition welding, milling / turning as well as ULTRASONIC* grinding / milling
  • Powder nozzle allows unique material combinations and reduced material consumption
  • Cross-process software module

    * only LASERTEC 65 3D

Request
offer

3 materials in sandwich construction:

Steel > Inconel > Tungsten carbide

Complete machining, including laser deposition, milling and ULTRASONIC grinding in one set-up.

Drill head
LASERTEC 65 3D

View the LASERTEC 65 3D video
 

watch the video

Find out more about the LASERTEC 65 3D at:
 

lasertec.dmgmori.com

Find out more about the LASERTEC series at:
 

lasertec.dmgmori.com

Download the product brochure LASERTEC 65 3D:

download.dmgmori.com

ALL-IN-ONE: THE PROCESS

HYBRID CAD / CAM FOR ADDITIVE AND SUBTRACTIVE NC-PROGRAMMING

Generation of NC paths for laser machining and milling; output via post-processor; definition of program sequence.

3D simulation for collision avoidance, taking into consideration the integrated laser head.

Laser deposition welding and milling combined on the LASERTEC 65 3D (flexible change possible).

Completed workpiece being inspected.

CAD / CAM HIGHLIGHTS

  • Fully integrated software solution for programming the additive and subtractive processes
  • Simulation of additive and subtractive NC paths
  • Pre-programmed strategies for accelerated programming
  • Combination of multiple structure strategies is possible

THE APPLICATIONS

MANUFACTURE OF 3D COMPONENTS, COATINGS, REPAIRS

Oil & Gas

Drill head

Base materials:

  • Oerlikon Metco INC 625
  • Oerlikon Metco INC 718

Coating materials:

  • Oerlikon Metco 60 % WC (Ni base)
  • UTP 40 % WC (Ni base)

Die & Mould

Injection mould

Base materials:

  • UTP Ferro 44 (X20CrCoMo 15-15-3)
  • UTP Ferro 55 (X35CrMoMn 7-2-1)

Coating materials:

  • Sandvik M2 (S 6-5-2)

Aerospace

Turbine housing

Base materials:

  • Oerlikon Metco 316 L (X2CrNiMo 17-13-2)
  • Oerlikon Metco INC 718

Coating materials:

  • Stellite 6

Reactive materials:

  • Titanium alloy (TiAl6V4)

Engineering

Flange / piping

Base materials:

  • Oerlikon Metco 316 L (X2CrNiMo 17-13-2)
  • Oerlikon Metco 316 L + Si
  • Oerlikon Metco INC 718

Coating materials:

  • Stellite 694
  • Stellite 21

MATERIAL KNOW-HOW

MATERIAL DATABASE / METALLURGY

 

Additive Manufacturing material database for users

  • Development of process parameters for surfaces, webs, 3D objects
  • Evaluated database based on acceptance of components for material qualification
  • Customer-specific material development in four Additive Manufacturing technology centres worldwide

NEW: Tests in the laboratory!

Continuous inspection of material characteristics

  • Inspection of the powder material
  • Density measurements, structural analysis
  • Mechanical test procedures (tension, pressure, bending)
  • Measurement: Surface quality, hardness, corrosion
  • Achievement of a metal density of > 99.8 %

YOUR CONTACT

Richard Kellett
richard.kellett@dmgmori.com